Recently, I had to replace the engine in my EZGO golf cart, and let me tell you, it was quite an adventure.
I scoured the internet for information, talked to fellow golf cart enthusiasts, and even visited a few shops to get some advice.
After all that research, I learned quite a bit about EZGO engine replacement, and I want to share my experience with you.
EZGO Engine Replacement: Step by Step Guide
This is a step by step guide on EZGO engine replacement:
- Drain out the fuel from the tank and remove the battery cables.
- Take out the engine shroud and disconnect all wires and hoses from the engine.
- Remove the bolts that hold the engine to the cart frame.
- Lift the engine carefully out of the cart and set it aside.
- Install the new engine in the cart and ensure it is properly aligned.
- Tighten the bolts that hold the engine to the cart frame.
- Reconnect all the wires and hoses to the new engine and reinstall the shroud.
- Fill up the fuel tank with fresh fuel.
- Reconnect the battery cables.
- Start the cart, test the new engine, and ensure it runs smoothly.
Check out this post on What Engine is in My EZGO Golf Cart if you don’t know what exact engine model you have.
EZGO Robin Engine Replacement Guide
The following are steps to guide you on EZGO Robin engine replacement:
- Disconnect the battery cables and remove the air filter cover.
- Take out the exhaust and carburetor.
- Disconnect the fuel lines and remove the fuel tank.
- Remove the starter and flywheel.
- Disconnect the wires and remove the engine mounting bolts.
- Lift the engine out of the cart carefully and set it aside.
- Install the new engine in the cart and ensure it is properly aligned.
- Reconnect the wiring and install the engine mounting bolts.
- Reinstall the starter and flywheel.
- Reinstall the fuel tank and reconnect the fuel lines.
- Reinstall the carburetor and exhaust.
- Reinstall the air filter cover and reconnect the battery cables.
- Start the golf cart to test the new engine and ensure it runs smoothly.
An EZGO 2 Cycle Engine Diagram will help you understand it more and help you put things back together.
EZGO TXT Engine Replacement Guide
This is an EZGO TXT engine replacement guide:
- Disconnect the battery cables, remove the air filter cover, and remove the carburetor and exhaust.
- Disconnect the fuel lines and remove the fuel tank.
- Remove the starter and flywheel, disconnect the wires, and remove the engine mounting bolts.
- Lift out the engine carefully from the cart and set it aside.
- Install the new engine in the cart, ensuring it is appropriately aligned.
- Reconnect the wires and reinstall all engine mounting bolts.
- Reinstall the starter and flywheel.
- Reinstall the fuel tank and reconnect the fuel lines.
- Reinstall the carburetor and exhaust.
- Reinstall the air filter cover and reconnect the battery cables.
- Start up your cart and test the new engine to ensure it is running smoothly.
To learn more about replacing the engine on your EZGO TXT, check out this EZGO TXT Parts Diagram to help you along the way.
What Are the Parts Required for An EZGO Engine Replacement?
The parts required for an EZGO engine replacement are:
- Clutch Assembly.
- Drive Belt.
- Muffler and Exhaust Pipe.
- Fuel Pump.
- Fuel Tank with Cap and Fuel Lines.
- Replacement Engine.
- Engine Mounting Plate.
- Engine Starter/Generator.
- Carburetor and Intake Manifold.
- Engine Shroud.
Check out my blog post on EZGO Ignition Switch Wiring Diagram to get a detailed engine diagram and understand how its components work together to power your vehicle.
How to Choose the Right Engine for Your EZGO golf cart?
The following are the criteria for choosing the right engine for your Ezgo golf cart:
- Check if any necessary additional parts or modifications are needed.
- Verify the warranty and return policy.
- Find out your EZGO’s model and year.
- Check engine compatibility.
- Choose the correct horsepower and torque.
- Decide whether you want a gas or electric engine.
- Consider your driving needs and habits.
What Are the Signs to Replace Your Ezgo Engine
The following are signs observed that show that you need an EZGO engine replacement:
- Loud knocking or rattling sounds.
- Difficulty starting or frequent stalling.
- Overheating or abnormal temperature readings.
- Excessive vibration or shaking.
- Old age or high mileage.
- Excessive smoke or oil consumption.
- Loss of power.
Best EZGO Golf Cart Engine Rebuild Kit
These are the 3 best EZGO golf cart engine rebuild kits:
- Easy to install.
- Made from high-quality materials.
- Standard size for direct replacement.
- It improves fuel efficiency and reduces oil consumption.
- Complete top end rebuild kit.
- Includes cylinder and piston.
- Made of high-quality materials.
- Restores engine performance.
- Includes oversize piston, ring, and gasket set.
- Durable and long-lasting.
- Restores engine performance.
- Improves power and acceleration.
How to Use Ezgo Engine Upgrade Kit 23 Hp for Your Engine Replacement
- Remove the battery and air intake.
- Disconnect the wires and fuel connectors.
- Remove the starter or generator and exhaust.
- Remove the necessary motor bolts.
- Remove the front suspension bracket.
- Remove the shift cables out of the way.
- Remove the belt.
- Unscrew the back two mount bolts after lowering the jack.
- Get the upgrade kit and replace the kit materials with those you removed.
- Replace the parts you previously removed.
You can also check out my article that explains the 36 Volt Ezgo Forward Reverse Switch Wiring Diagram.
FAQs on EZGO eNgine Replacement
These are some frequently asked questions about the EZGO engine replacement:
Who Makes Ezgo Engines?
The most common makers and suppliers of Ezgo golf cart engines are Briggs & Stratton, Kawasaki, and Subaru.
What Kind of Engine Is in An Ezgo Golf Cart?
EZGO golf carts have a four-stroke, single-cylinder, air-cooled gasoline engine. The engine can be found at the rear of the cart and can range in size from 9 to 23 horsepower.
Conclusion
Ezgo engine replacement is an important investment and is necessary when your engine fails, or there is a need for increased power. Ensure you choose the right replacement engine compatible with your specific EZGO model. Excessive smoke, loss of power, and loud knocking sounds are all signs that indicate that you need to replace your EZGO engine.
A popular option for anyone who wants more power is to upgrade to an EZGO engine upgrade kit with a 23 HP engine. Carrying EZGO engine replacement will ensure that your golf cart’s performance is improved and your golf cart’s life is prolonged.
